Though seemingly simple as a concept of "pulling force," tension requires complex control systems in industrial equipment to achieve millimeter, or even micron, level precision. At the heart of this precise regulation lies the tension control potentiometer. These potentiometers act not only as sensors detecting tension variations but also as nerve centers for the entire control system. Their performance directly impacts the accuracy and stability of tension adjustment.
Different industrial scenarios demand vastly distinct tension control specifications. With years of expertise in potentiometer technology, Shanghai Sibo has developed a diverse product matrix through continuous innovation. Our solutions target the core challenges of various working conditions, providing you with multiple options for integration.
01 Economical type: A General Choice that Balances Cost and Practicality
● Contact-type product solutions:
The mature application of conductive plastic technology in potentiometers has significantly enhanced product lifespan compared to most other types. It has effectively addressed tension control failures caused by potentiometer wear under high-frequency, small-angle operations in tension applications, thereby substantially improving equipment stability.
· Standard resistance: 1K, 2K, 5K, 10K
· Total resistance tolerance: 15%
· Independent linearity tolerance: ±0.1%
· Protection grade: IP40
· Life expectancy: 20,000,000
● Cost-effective contactless product solutions:
Utilizing magneto-sensitive principles for contactless measurement and a brushless structure, this solution not only enhances lifespan but also offers adjustable effective electrical angles and output ranges. It allows flexible full-range output calibration based on different rotation travels, simplifying the matching between output values and signal receiving at the control end.
Resolution: 4096 (12 Bit)
Power supply: 5V±10%, 15~30V
Output signals: 0~100%VCC, 0~10V, 4~20mA
Life expectancy: 100,000,000
Effective electrical angle: any angle between 0~360° available
02 High-Performance Series: Quality Assurance through Precision Manufacturing
High-performance potentiometers can achieve enhanced accuracy and environmental adaptability through material upgrades and structural optimization. With a high protection rating, they are resistant to moist and dusty environments. They can support dual signal output and wide voltage ranges, and deliver stable, reliable feedback signals to closed-loop control systems even in harsh working conditions. This ensures consistent tension control during high-speed operations, making them a preferred choice for cross-industry applications.
· High protection ratings: IP67
· Power supply: 5V±10%, 15~30V, 9~30V, compatible with multi voltage ranges.
· Output signals: Various analog signals available including 0~100%VCC, 0~10V, 0~5V, 4~20mA, PWM
· Resolution: 12bit (4096)
· Response time:<1 ms
· Independent linearity tolerance: ±0.3%
03 High Reliability: Stable Performance in Complex Environments
In high-speed tension adjustment applications, high-frequency vibration is inevitable. Contactless magneto-sensitive potentiometers excel in such scenarios with their unique advantages. Due to the contactless nature, there is no mechanical wear and tear, enabling ultra-long lifespan (quantified in hundreds of millions of cycles). Meanwhile, Sibo also supply targeted solutions for interference from working environments. The product has strong anti-electromagnetic interference ability, with signal update speed reaching the millisecond level. Even in environments with strong vibration and high shock, it can still stably output, avoiding the problem of tension loss of control caused by poor contacts. The strengthening of the load capacity on the shaft ensures that the product does not have installation deviations, structural gravity pressure and other phenomena in the tension feedback application of heavy industrial equipment.
· High protection ratings, heavy-duty type, anti-electromagnetic interference
· IP67 protection rating
· Shaft load: 40N axial, 80N radial
· ESD: contact discharge ±8kV, Aerial discharge ±15kV, EN61000-4-2:2009
· EMS: 100V/m (80MHz～1GHz, 1KHz80% Amplitude modulation), EN61000-4-3:2006+A1:2010
· Life expectancy: 100,000,000
Tension control is a critical process in industrial equipment while potentiometers act as the "nerve endings" of this system, which directly determine production line stability and product quality. From cost-optimized economical models to high-performance series with high precision, contactless designs, and environmentally adaptive capability, each type of potentiometer delivers unique characteristics while playing an irreplaceable role in specific scenarios.
In the trend of industrial automation upgrades, selecting the right tension control potentiometer equips production lines with "precision sensing" capabilities. By deeply aligning the technical advantages of potentiometers with practical needs, we strengthen the core technological foundation for high-accuracy position feedback.
Whether for precision-driven advanced manufacturing or cost-effective large-scale production, Sibo’s potentiometers empower production lines through diversified innovation, enabling precise mastery of tension control. We are committed to elevating tension control from "feasible" to "precise" and from "stable" to "efficient."
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More information
Shanghai Sibo M&E Co., Ltd is a renowned enterprise and recognized by numerous awards such as Shanghai High-tech Enterprise, Shanghai "Specialized and Innovative" Enterprise, Shanghai SMS Enterprise, Shanghai Class AAA Contract Credit Enterprise, Class A Taxpayer Enterprise, and Shanghai Advanced Private Enterprise. Meanwhile SIBO has achieved quality management certification ISO9000.The company's products have been exported to overseas markets such as Southeast Asia, Europe and the United States for a long time. There are thousands of types of products, including potentiometers, joysticks, pedals, draw wire sensors, encoders, handwheels, and signal communication modules. Welcome to inquire and patronize!
For more product information, please visit Sibo's website at www.crear-radio.com/en/
